The utility model relates to a rubber - dipped flocking production line and its working method and flow

- Sep 06, 2019-

Background technology:

At present in China's rubber flocking gloves industry continues to develop, products are exported all over the world, contributing to the country's economic income earner, but now in the production of rubber flocking gloves production line is still relatively low degree of automation, labor intensity, low production efficiency, using artificial, and use of coal-fired boiler heating not only large energy consumption, pollution problems still exist, the production of organic waste gas did not handle direct emissions, environmental pollution is more serious.


Technical implementation elements:

The purpose of the invention is to overcome the above problems existing in the existing technology and provide a production line and its working method with high automation process and production efficiency.

In order to achieve the above technical purposes and achieve the above technical effects, the invention is realized through the following technical scheme:

The utility model relates to an impregnated flocking production line, which comprises successively arranged treatment front section, treatment middle section, first treatment back section and second treatment back section;

The preceding treatment section includes electrostatic flocking machine, the first rubber film drying furnace and the second rubber film drying furnace. The outlet end of the electrostatic flocking machine is connected with the inlet end of the first rubber film drying furnace, and the outlet end of the first rubber film drying furnace is connected with the inlet end of the second rubber film drying furnace.The bottom of the electrostatic flocking machine is provided with a first rubber groove, and the bottom of the second rubber film drying furnace is provided with a second rubber groove.

Described in the concreting process middle including trimming edge machine, drying furnace, chlorine treatment drying oven, drying oven before leaching, inlet side trimming edge machine connected to the second film drying furnace outlet, outlet trimming edge machine connected to coagulate agent kiln inlet side, solidifier kiln outlet connected with chlorine treatment kiln inlet side, chlorine treatment kiln outlet connected to the kiln inlet side before leaching;The third rubber groove and the fourth rubber groove are respectively arranged at the bottom and middle of the cutting and winding machine.

Described in the first section includes the first processing chamber after processing, the processing chamber inlet side and drying furnace outlet before leaching are linked together, the first central processing room on the left side of the slot, in turn, is equipped with isolation agent, cleaning tank, neutralizing tank, chlorine treatment, treatment chamber on the left side of the bottom sets groove of curing agent, treatment room on the right side of the bottom, in turn, is equipped with calcium and heat sink, sink treatment room on the right side of the central has the first leaching tank;

Described in the second paragraph after processing including the treatment room, after a period of drying furnace, curing oven, stripper, a second processing chamber inlet side outlet is connected with the first processing room, the first central processing chamber in turn from top to bottom is equipped with the first cooling trough, the second leaching tank, alkali bath, the first cooling slot on the right side is equipped with a second cooling groove, the second leaching slot on the right side with the third leaching tank, alkali slot on the right side is equipped with the acid tank, a second processing chamber outlet connected to the stripper entry point, stripping machine side respectively after the period of drying furnace, curing oven, after a period of drying furnace outlet is connected with the second processing room entrance end, after a period of drying furnace outlet connected with sulphur furnace inlet end.

The invention also provides a working method of a rubber dipping flocking production line, which includes the following steps:

Step 1: put the smooth gloves into the electrostatic flocking machine after spraying glue, and then transfer them to the first and second film drying furnaces for drying.

Step 2: after the completion of drying, transfer the gloves to the all-in-one edge-cutting and edge-rolling machine for edging and edging, and then transfer the gloves successively to the solidifying agent drying furnace, chlorine treatment drying furnace, and pre-leaching drying furnace for drying;

Step 3: after drying, the gloves are successively treated by isolation agent tank, cleaning tank, neutralization tank, chlorine treatment tank, coagulant tank, calcium flume and hot flume, and then by the first leaching tank;

Step 4: the leached gloves are processed successively through the first cooling tank, the second leaching tank and the alkali tank, and then through the back drying furnace, vulcanization furnace and stripper for final treatment;

Step 5: assemble the gloves after the final treatment by removing the floss.

Furthermore, the floss removal is treated by an suction fan.

The beneficial effects of the invention are:

The invention greatly improves the degree of automation, improve the production efficiency, reduces the manual use, improves the thermal efficiency, reduces the energy consumption, and protect the environment, improve the working conditions of the workers and make the production of rubber flocking gloves more soft, to ensure the quality of the product quality of peace, to improve the competitiveness of the enterprises.

Technical features:

1. The utility model relates to an impregnated flocking production line, which has the following characteristics: the first treatment section, the middle treatment section, the first treatment back section and the second treatment back section are arranged successively;

The preceding treatment section includes electrostatic flocking machine, the first rubber film drying furnace and the second rubber film drying furnace. The outlet end of the electrostatic flocking machine is connected with the inlet end of the first rubber film drying furnace, and the outlet end of the first rubber film drying furnace is connected with the inlet end of the second rubber film drying furnace.The bottom of the electrostatic flocking machine is provided with a first rubber groove, and the bottom of the second rubber film drying furnace is provided with a second rubber groove.

Described in the concreting process middle including trimming edge machine, drying furnace, chlorine treatment drying oven, drying oven before leaching, inlet side trimming edge machine connected to the second film drying furnace outlet, outlet trimming edge machine connected to coagulate agent kiln inlet side, solidifier kiln outlet connected with chlorine treatment kiln inlet side, chlorine treatment kiln outlet connected to the kiln inlet side before leaching;The third rubber groove and the fourth rubber groove are respectively arranged at the bottom and middle of the cutting and winding machine.

Described in the first section includes the first processing chamber after processing, the processing chamber inlet side and drying furnace outlet before leaching are linked together, the first central processing room on the left side of the slot, in turn, is equipped with isolation agent, cleaning tank, neutralizing tank, chlorine treatment, treatment chamber on the left side of the bottom sets groove of curing agent, treatment room on the right side of the bottom, in turn, is equipped with calcium and heat sink, sink treatment room on the right side of the central has the first leaching tank;

Described in the second paragraph after processing including the treatment room, after a period of drying furnace, curing oven, stripper, a second processing chamber inlet side outlet is connected with the first processing room, the first central processing chamber in turn from top to bottom is equipped with the first cooling trough, the second leaching tank, alkali bath, the first cooling slot on the right side is equipped with a second cooling groove, the second leaching slot on the right side with the third leaching tank, alkali slot on the right side is equipped with the acid tank, a second processing chamber outlet connected to the stripper entry point, stripping machine side respectively after the period of drying furnace, curing oven, after a period of drying furnace outlet is connected with the second processing room entrance end, after a period of drying furnace outlet connected with sulphur furnace inlet end.

2. According to a kind of impregnated flocking production line mentioned in claim 1, its features are as follows: the outside of the drying furnace before leaching is provided with a ladder, the top of the drying furnace before leaching is installed with the first exhaust gas treatment tower, and the top of the first treatment room is equipped with the second exhaust gas treatment tower.

3. According to a rubber flocking production line mentioned in claim 1, its features lie in that the bottom of the right side of the first treatment chamber is also provided with a scouring groove.

4. According to a dipping and flocking production line mentioned in claim 1, its features lie in that the outlet end of the vulcanizing furnace and demoulding machine is connected with the fleecing device.

5. According to a rubber flocking production line mentioned in claim 1, its features lie in that the top of the rear section drying furnace and vulcanization furnace are equipped with a moisture drainage pipe system.

6. According to a dipping and flocking production line mentioned in claim 1, its features are as follows: the production line also includes a transmission mechanism, which includes a support mechanism and a sliding positioning mechanism;

The support mechanism comprises a main support beam and an auxiliary support beam arranged symmetrically on both sides of the main support beam;

The sliding positioning mechanism includes the main sliding wheel, both ends of which are connected with one side of the auxiliary sliding wheel by connecting beam, and the other side of the auxiliary sliding wheel is provided with a supporting claw for installing gloves.

7. According to the working method of an impregnated flocking production line mentioned in claim 1, the working method is characterized by the following steps:

Step 1: put the smooth gloves into the electrostatic flocking machine after spraying glue, and then transfer them to the first and second film drying furnaces for drying.

Step 2: after the completion of drying, transfer the gloves to the all-in-one edge-cutting and edge-rolling machine for edging and edging, and then transfer the gloves successively to the solidifying agent drying furnace, chlorine treatment drying furnace, and pre-leaching drying furnace for drying;

Step 3: after drying, the gloves are successively treated by isolation agent tank, cleaning tank, neutralization tank, chlorine treatment tank, coagulant tank, calcium flume and hot flume, and then by the first leaching tank;

Step 4: the leached gloves are processed successively through the first cooling tank, the second leaching tank and the alkali tank, and then through the back drying furnace, vulcanization furnace and stripper for final treatment;

Step 5: assemble the gloves after the final treatment by removing the floss.

8. According to the working method of an impregnated flocking production line mentioned in claim 7, its characteristics lie in: the floss removal is treated by suction fan.

Technical summary

The invention discloses a kind of rubber flocking production lines, including, in turn, set processing, processing the middle latter part of paragraph 1, the second after processing, the processing, the present invention also provides a kind of rubber flocking production line work method, described in the work method includes the following steps: rubber flocking, drying, trimming, edge, drying, leaching, demoulding, assembly.The invention greatly improves the degree of automation, improve the production efficiency, reduces the manual use, improves the thermal efficiency, reduces the energy consumption, and protect the environment, improve the working conditions of the workers and make the production of rubber flocking gloves more soft, to ensure the quality of the product quality of peace, to improve the competitiveness of the enterprises.

JB-SUD 半(全)浸胶手套生产线4