Manufacturing method of glove automatic demoulding system

- Nov 03, 2020-

【Background technique】

Rubber gloves include latex gloves, nitrile rubber gloves and PVC gloves. The production lines are mainly vertical layout and horizontal layout. Most of them are horizontal layout. Especially in Asian countries, horizontal production lines are basically adopted. . The horizontal glove production line is generally more than one hundred meters long, and it mainly includes a transmission chain that runs through the entire line and circulates repeatedly. Each link of the transmission chain is equipped with a porcelain or copper hand mold. The hand mold will not stop with the transmission chain during production. Move to the ground, and go through multiple cleaning, gluing, drying and other processes to make the glue solidify and shape on the hand mold, and finally take off the molded gloves from the hand mold to obtain the finished product.

Regarding the demoulding treatment of the molded gloves on the horizontal glove production line, most domestic and foreign manufacturers currently use manual methods, that is, manually peeling the gloves from the hand mold. Due to the long span of the horizontal glove production line and the high energy consumption for drying and other processes, in order to meet the requirements of large-volume, low-cost and high competitiveness, in addition to the routine shutdown every 30-40 days, the rest is 24 hours a day Both must be produced continuously. In this way, taking the largest PVC glove manufacturer in China as an example, its glove production lines are more than 100, 3 shifts a day, and each production line is equipped with 10-12 workers. The glove demolding process alone requires nearly 5000 workers. The efficiency is extremely low, the production cost remains high, and each product has different levels of contact with the human hands, which makes the sanitary quality worse and the finished product rate lower. At the same time, the rubber glove production line has high temperature, high noise, manual demolding operation is time-consuming and laborious, the labor intensity of workers is high, and working conditions are very harsh. With the continuous increase of labor costs and the increasing shortage of labor sources, manual stripping of gloves has been Become a bottleneck in the production and development of these enterprises.

nitrile gloves dipping production line

[Content of the invention]


The purpose of this utility model is mainly to solve the above-mentioned technical problems, and to provide an automated glove stripping system.

The utility model includes a glove production line body and an automatic demolding system. The automatic demolding system includes a crimping mechanism, an automatic clamping manipulator mechanism, a counting device for counting the number of gloves, a glove box and an automatic control module, and crimping The mechanism is composed of a curling mechanism frame, an electric sliding table and a pre-dehairing brush assembly. The curling mechanism frame is located on the side of the glove mold conveyor chain of the glove production line. The pre-dehairing brush assembly is movably installed on the curling mechanism frame through the electric sliding table. On the top, the automatic suction clamping manipulator mechanism is located on the side of the glove mold conveying chain of the glove production line and behind the curling mechanism along the glove mold conveying direction. The automatic suction clamping manipulator mechanism consists of a mechanical handpiece frame, an electric sliding table, and a starter lifting rotating arm assembly. , Air claw and vacuum suction cup. The start-up and down-rotating arm assembly is installed on the mechanical phone holder through an electric sliding table. The inside of the claw of the air claw is equipped with a vacuum suction cup installation groove, and the air claw is installed on the lifting and rotating arm of the start-up and down rotation arm assembly. , The vacuum suction cup is installed in the vacuum suction cup installation groove inside the air claw claw, the glove box is located in the automatic gripping manipulator mechanism, the counting device for counting the number of gloves is installed in the glove box, and the automatic control module is used for separate control The start and stop of each actuator of the glove production line body, crimping mechanism and automatic gripping manipulator mechanism, as well as the quantity information of the counting device used to count the number of gloves.

The automatic control module also has an industrial touch screen, which is installed on the frame of the glove production line body through a bracket, and the industrial touch screen is connected to the automatic control module in communication.

The counting device for counting the number of gloves consists of a pair of through-beam photoelectric switches. The transmitter heads of a pair of through-beam photoelectric switches are respectively installed on the inner walls of the adjacent two sides of the glove box, and a pair of through-beam photoelectric switches The receiving head is installed on the symmetrical side of the corresponding transmitting head, and a pair of through-beam photoelectric switches are communicated with the automatic control module.

The industrial touch screen is used to display the production beats of the glove production line, the number of demolding gloves, and to issue manual action instructions to each actuator.

The utility model has the advantages of reasonable structure design, high degree of automation for glove demolding, the ingenious structure enables the manipulator to grasp the flanged gloves more conveniently, the demolding efficiency is high, and it has a good market promotion value.


【Sovereignty Item】

1. Glove automatic demolding system, including the glove production line body, characterized in that it also has an automatic demolding system, the automatic demolding system includes a curling mechanism, an automatic suction clamping manipulator mechanism, a counting device for counting the number of gloves, and gloves Box and automatic control module. The crimping mechanism consists of a crimping mechanism frame, an electric sliding table and a pre-dehairing brush assembly. The crimping mechanism frame is located on the side of the glove mold conveyor chain of the glove production line. The pre-dehairing brush assembly passes through the electric sliding table. It is movably installed on the top of the crimping mechanism frame. The automatic suction clamping manipulator mechanism is located on the side of the glove mold conveying chain of the glove production line and behind the crimping mechanism along the glove mold conveying direction. The automatic suction clamping manipulator mechanism is composed of a mechanical handpiece and electric It consists of a sliding table, a starting lift rotating arm assembly, a gripper and a vacuum suction cup. The starting lift rotating arm component is installed on the mechanical phone holder through an electric sliding table. The inner side of the gripper is equipped with a vacuum suction cup installation groove, and the gripper is installed on the starting lifter On the lifting rotating arm of the rotating arm assembly, the vacuum suction cup is installed in the vacuum suction cup installation groove inside the air claw claw, the glove box is located on the side of the automatic suction gripping robot mechanism, and the counting device for counting the number of gloves is installed in the glove box , The automatic control module is used to control the start and stop of the actuators of the glove production line body, the curling mechanism and the automatic clamping manipulator mechanism, and to collect the quantity information of the counting device used to count the number of gloves.

2. The glove automated demoulding system according to claim 1, characterized in that the automatic control module also has an industrial touch screen, the industrial touch screen is installed on the frame of the glove production line body through a bracket, and the industrial touch screen is connected to Automatic control module communication connection.

3. The glove automatic demolding system according to claim 1, wherein the counting device for counting the number of gloves is composed of a pair of through-beam photoelectric switches, and the emitting heads of a pair of through-beam photoelectric switches are respectively installed On the inner walls of the adjacent two sides of the glove box, the receiving heads of a pair of through-beam photoelectric switches are installed on the symmetrical sides of the corresponding transmitter heads, and the pair of through-beam photoelectric switches are communicatively connected with the automatic control module.

4. The glove automated demolding system according to claim 2, characterized in that the industrial touch screen is used to display the production beat of the glove production line body, the number of demolding gloves and to issue manual action instructions to each actuator.

【Patent Abstract】

The glove automated demolding system involves the field of equipment related to the glove production line. It also has an automated demolding system. The automated demolding system includes a crimping mechanism, an automatic clamping manipulator mechanism, a counting device for counting the number of gloves, a glove box and an automatic Control module, the crimping mechanism consists of a crimping mechanism frame, an electric sliding table and a pre-dehairing brush assembly. The crimping mechanism frame is located on the side of the glove mold conveyor chain of the glove production line. The pre-dehairing brush assembly is movably installed on the electric sliding table. On the top of the crimping mechanism frame, the automatic clamping manipulator mechanism is located on the side of the glove mold conveying chain of the glove production line; the structure of the utility model is reasonable, the glove demolding degree is high, and the clever structure makes the manipulator more convenient to grasp the turned Edge gloves have high demoulding efficiency and have good market promotion value.